Materials: 304 or 316L Stainless Steel
The 200 gallon mixing tanks are made with high-end stainless steel types 304 and 316L. Both materials are corrosion-resistant, easy to clean, hygienic, and strong enough to handle solid, liquid, and slurry products.
304 Stainless Steel
This type of stainless steel is favored for the construction of mixing tanks because it is cost-effective and offers resistance to corrosion in most environments. It is particularly suited for food, beverage, and cosmetic applications as it protects products from contamination and damage.
316L Stainless Steel
In industries where aggressive chemicals are used or where better corrosion resistance is needed, 316L stainless steel is the better option. The molybdenum in 316L helps resist chloride pitting and corrosion, making it suitable for pharmaceutical, chemical, and seawater applications. Its lower carbon content also reduces the risk of weld decay, enhancing tank durability.
Different Types of Agitators for All Applications
Every 200 gallon mixing tank comes with an agitation system to ensure proper mixing of the contents. The following agitators are available for different viscosities and mixing needs:
Propeller Agitators
Best for low viscosity liquids and products requiring gentle mixing.
Turbine Agitators
Ideal for medium viscosity liquids like creams and gels to improve product mixing.
Anchor Agitators
Suitable for high viscosity materials like pasta and thick emulsions, ensuring that all components are thoroughly mixed.
High-Shear Mixers
These are perfect for emulsification and dispersion, providing intense shear force to evenly distribute particles within liquids.
Three Tiers for Improved Efficiency
The 200 gallon mixing tank is constructed with three layers for effective thermal insulation and temperature management:
Inner Layer
This food-grade layer, made from 304 or 316L stainless steel, is in direct contact with the product.
Middle Layer (Jacketed Layer)
This layer allows warming or cooling fluids to flow around the product, enabling precise temperature control, which is crucial for processes like fermentation or chemical reactions.
Outer Insulation Layer
This layer helps retain operational temperatures, reduce energy wastage, and enhance safety by minimizing the risk of accidental burns.
Electric vs Steam Heating Systems
The 200 gallon mixing tank can be equipped with either electric or steam heating systems, depending on operational needs:
Electric Heating
Electric heating is beneficial for users who need precise temperature control. Power output ranges from 1.5 KW to 55 KW, depending on the scale of operations and heating requirements.
Steam Heating
Steam heating is best for large-scale operations where high temperatures are required. Steam provides fast and uniform heating, making it ideal for industries that practice sterilization or pasteurization.
Flexibility on Voltage: 220V to 600V
The 200 gallon mixing tank can operate within a wide voltage range, from 220V to 600V, making it compatible with different electrical systems across regions. Whether for household or industrial power, the tank can be integrated easily.
Applications of a 200 Gallon Mixing Tank
The 200 gallon mixing tank is highly versatile and can be applied in numerous industries:
Food and Beverage
Ideal for mixing sauces, dairy products, and beverages, ensuring uniform texture and taste.
Pharmaceuticals
Used for preparing creams, ointments, and liquid medications, while maintaining high hygiene standards.
Chemicals
Suitable for chemical mixing, emulsification processes, and other operations requiring precision and control.
Cosmetics
Used in the production of lotions, creams, and gels, ensuring uniformity and smoothness in the final product.
Paint and Coatings
Used to combine pigments, solvents, and other ingredients to achieve desired color and texture.
Common FAQs About the 200 Gallon Mixing Tank
What is the difference between 304 and 316L stainless steel?
304 stainless steel is cheaper and provides corrosion resistance in most environments. 316L stainless steel is better suited for extreme environments, especially those involving chloride exposure.
Can I choose the type of agitator for my mixing tank?
Yes, the 200 gallon mixing tank can be fitted with propeller, turbine, anchor, or high-shear agitators based on your specific mixing requirements.
What heating solutions are available for the 200 gallon mixing tank?
You can choose between electric heating (ranging from 1.5 kW to 55 KW) and steam heating, depending on your operational needs.
Can the 200 gallon mixing tank handle high viscosity products?
Yes, the tank can work with highly viscous materials like pastes and gels by using the appropriate agitator, such as the anchor agitator.
Can the tank be automated?
Yes, the 200 gallon mixing tank can be designed with automated control systems for temperature regulation and mixing speed.
What voltage options are available?
The tank can operate at voltages between 220V and 600V, making it adaptable to various industrial power standards.
Contact Us for More Information or to Place an Order
The 200 gallon mixing tank is an essential asset for any industry that requires efficient mixing processes. Whether you need a standard model or a customized solution with specific features, we are here to help.
Contact us to discuss your needs and place an order. We will guide you in selecting the best mixing solution for your operations.
