Applications of Batch Mixing Tanks
1. Food and Beverage Industry
Even though there is an abundance of equipment that performs the mixing operation, batch mixing tanks have been the go-to mixing equipment for the food, sauce and syrup industries for a consistent taste and uniformity.
2. Pharmaceutical Production
Apart from the food industry, these tanks are also widely used for the production of creams, lotions, ICUs, and other liquid medications that need high precision and a controlled environment.
3. Chemical Manufacturing
Batch mixing tanks can mix viscous or volatile chemicals without compromising the safety regulations in place for virtually any industry.
4. Cosmetics Industry
For all kinds of beauty products such as shampoos, conditioners, and creams, batch mixing tanks are the standard equipment as they help in achieving a more uniform mixture.
In conclusion, incorporating a batch mixing tank within your production line will not only improve a number of procedures but also greatly increase the quality of the end product.
Key Features and Advantages of Our Batch Mixing Tank
1. Customizable Capacities
Our tanks come in varied volumes of 1,000 liters to 30,000 liters depending on the production level that you are at. Whether you’re a small-scale manufacturer or a large enterprise, our tanks are suitable for all and grow with your needs.
2. Multiple Electric Voltage Options
This selection makes use of a range of voltages including 110V, 220V, 380V, and 600 Volts thereby making it easy to power the machine and this reduces any limitations that may arise from the power supply in various countries.
3. Flexibility in Power Configurations
These are tailored to mix any materials of any viscosity, as our highly efficient batch mixing tanks are powered from 1.5KW to 55KW, which is more than enough.
4. Stainless Steel
316L or 304 stainless steel can be chosen for your tank build.
- 316L Stainless Steel: Effective mixing for acid-based or salt-based substances.
- 304 Stainless Steel: Cost-effective solution for non-specific mixing that has capacity for decent durability.
5. Variety of Mixer Designs
- Paddle Mixers: Suitable for mixing that is not too strenuous.
- High-Shear Mixers: Suitable for breaking particulates and emulsification.
- Anchor Mixers: Best suited for heavy materials.
6. Steam Heating
Ideal for larger mixing with large operations requiring energy-efficient and quick heating.
7. Enhanced Control Systems
Our tanks are all fitted with simple user control panels having digital displays showing temperature, speed and time of mixing. This allows for the assurance of the best mixing conditions.
8. Low Cost and Long Lasting
Our batch mixing tanks are made of strong materials and using up-to-date technology so that they are cheap to maintain and last long.
9. Simple Maintenance and Cleaning
With the installation of CIP (Clean-in-Place) systems on the tanks, our tanks will clean easily and will reduce downtime while ensuring hygiene standards.
Technical Requirements at a Glance
Feature | Details |
---|---|
Capacity Range | 1,000L to 30,000L |
Voltage Options | 110V, 220V, 380V, 600V |
Power Range | 1.5KW to 55KW |
Material Options | 316L or 304 Stainless Steel |
Heating Method | Steam or Electric |
Mixing Types | Paddle, High-Shear, Anchor |
Control Systems | Digital Display Boards |
How a Batch Mixing Tank Fits Into Your Process
Close your eyes and visualize making the batch mixing tank, an ideal product with the least hassle. With the batch mixing tank, you can do the following.
- Have consistent quality of every batch that is produced.
- Cut down on hiring costs with automating processes.
- Comply with the required hygiene and safety standards.
- Grow your business smoothly as demand increases.
Why Choose Our Batch Mixing Tank?
Low maintenance costs accompanied by strong construction makes it a worthy investment and saves operational costs, which in turn provides great value returns.
- Customization Available: Designed based on the specifications of your market.
- Professional Assistance: Our team provides all necessary services from a first meeting till aftersales support.
Frequently Asked Questions (FAQs)
1. In which industries, batch mixing tanks are used in the greatest quantity?
Batch tanks are widely used for effective handling of operations in food and beverage, pharmaceuticals, cosmetics, and especially chemicals industries.
2. So can I change the tank size and change its features?
Have it your way! From capacity and material to agitator type and heating method, it is entirely up to you.
3. Which voltage is preferable?
We are manufacturing tanks that suit the local electricity 110V,220V,380V and 600V requirements.
4. What are the Tank Conditions for Operation?
Every tank comes equipped with CIP (Clean-in-Place) systems for easy and quick maintenance.
5. Will the tank be able to handle high viscosity materials?
Yes, we do have tanks in our inventory which are robust in construction with high-powered motors and high shear mixers to mix high viscosity materials with ease.
6. How much time it will take to manufacture faucet customized order?
It encourages leading consultations to take 6 to 8 weeks to complete in most instances, timekeeping for other unique requests will depend on customization intricacies.
Get Your Batch Mixing Tank Today
Purchase a batch mixing tank that optimizes performance, lowers running costs, and improves the final product. We make sure to delight you throughout with many customization options and the support of specialists.
Get in touch with us now to go over your needs or ask for a free estimate. Do not hesitate and take your production to the next level with the best in batch mixing technology!